Chemical & Petrochemical

Seamless Transition to the Industry of the Future

In ever-changing sectors where new developments are the order of the day. High efficiency, low emissions and high production are forcing upgrades, new constructions and expansion. For example:

  • Ethanol and Bio Fuels
  • Plastics / Polymers
  • Pharmaceutical
  • Fertilizers
  • Consumer products (cleaning products, paints, adhesives, etc.)

All of the above can benefit from Sponge-Jet’s dry, clean and reusable media, which allows users to operate and sustain their assets without disrupting normal operations.

Sponge Blasting is a proven tool to reduce shutdown time for repairs and new construction while enhancing worker safety and minimizing environmental effects.

Features & Benefits

  • Increase time between shut downs
  • Protect integrity & reliability of equipment
  • Blast on operating equipment
  • Improve worker health and safety
  • Improve community relations and compliance
  • Increase production and profits

Chemical & Petrochemical Applications

  • Coating Maintenance On/Near Sensitive, Rotating Parts in Liquid Gas Plant

    Cleaning corroded metal in liquid gas plant YPF Argentina; high moisture location accelerated corrosion on condenser, crude oil, water and refrigeration piping.

  • Precision Repairs to Piping in Water Treatment Plant

    Pipe restoration in water treatment plant; Severe coating failure on pipes in digester building surrounded by other delicate (insulated pipes) called for tar-based coating removal using Sponge-Jet, low rebound abrasives.

  • Compressed Air Tanks Restoration to Extend Asset Life

    Taiwanese plastics manufacturer; after premature coating failure on compressed air tanks, the maintenance department relied on the contractor and Sponge-Jet surface preparation with the goal to provide an Sa3 (SSPC SP-5 / NACE 1), White Metal Blast Cleaning finish and match the designed life of the steel tanks.

  • Monsanto Uses Sponge-Jet to Maintain Fleet of Tanks - Flanges and Internals

    Blasting chemical tanks at Monsanto Round-Up manufacturing plant; maintenance personal use Sponge-Jet as the only safe and practical solution for routine coating maintenance on flanges and tank internals of ten confined-space chemical tanks.

  • PETROBAS Refinery Used Sponge-Jet for Pipe/Flange/Joint Repair Without Shutdown

    Contractor removes corrosion - prepares 1.680m² (18,083 ft²) on in-service refrigeration tower piping, flanges and joints without halting operations at Petrobras’ Landulfo Alves refinery.

Sponge-Jet Resource Center

Resources

Sponge-Jet Resource Center

Resources

  • Abrasive Sponge Blasting Petroleum Tank Side

    Sponge Media blaster removed coating on petroleum storage tank.

    View Video

  • Ethanol Application Index

    PDF overview shows Sponge-Jet ethanol plant applications and customers.

    Download

  • Petro Chemical Application Index

    PDF overview details various Sponge-Jet approvals, acceptances, and testimonials from the world’s …

    Download

  • PetroChemical Overview

    Top Petro/Chemical, drilling and processing companies specify and use Sponge-Jet.

    View Video
More Resources

Blog

Related Blog Posts

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    The historic restoration of Boston's Longfellow Bridge is now complete! The large-scale granite restoration project included onsite blasting by United Stone, as well as dismantling the bridge’s iconic Rockport granite “salt and pepper” towers piece-by-piece, and then transporting them to nearby workyards in Charlestown via barge for offsite restoration. The now pristine towers were reassembled using a mix of modern and historic construction technology. Skilled masons at United Stone were able to clean ornate granite carvings as well as the large granite blocks using the same equipment and media.

    Read More >

  • A Guide to Commercial Marine Repair Near Water

    Shipbuilding and marine repair is frequently heavy, hard industrial work. Manufacturing is loud and can get dirty. In a marine environment like a ship yard (which can include one or more dry docks) this process must occur within close proximity to water, posing unique challenges regarding containment and suppression of dust during the building and repair process.

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