Operating Equipment

Increased Equipment Reliability

For decades, the predictable event after an unplanned plant shutdown was a long chain of rotary and instrumentation failures. Running from floor-to-floor bypassing pumps and valves a week after abrasive blasting had taken place was a common situation for maintenance crews in every industry all over the world.

Today the clean, dry, low-dust, ricochet-free technology offered by Sponge-Jet Sponge Media™ increases reliability of all plant equipment by eliminating the pulverized particles of dust common to all ordinary dry abrasive methods.

With Sponge-Jet, expect protection to:

  • Rotating equipment, shafts and bearings
  • Hydraulic and pneumatic cylinders
  • Electronics, switches, sensors and vision systems
  • Mechanical seals
  • Motors, engines, turbines and compressors
  • Heat transfer surfaces
  • Rails, guides, conveyors and transport systems

These fine, breathable, microscopic particles are not only toxic to humans but are a destructive enemy to all rotary, electronics and sensitive equipment.

Features & Benefits

  • Cost savings
  • Blasting on operating equipment
  • Extended time between repairs
  • Reliable schedule and budget
  • Protected integrity and reliability of assets
  • Increased asset life and coating performance

  • Machines Spaces while Underway

    Prior to the use of Sponge Media™ abrasive blasting, these difficult areas were maintained with power tools and constantly being repainted. The short life of power tool prepared coatings drove significant costs and a need for constant maintenance. Sponge-Jet now allows proper preparation and long-term coating life in these challenging machinery spaces.

  • Blasting on Live Process Equipment

    Pumps, valves and other process pipe components are all being prepared, while operating, at this Repsol fuel distribution plant. Normally the fugitive emission and dust would penetrate mechanical seals, bearings and other rotating items – causing future reliability issues. Now with Sponge-Jet, the plant maintains quality coating systems without compromise or fear of damaging sensitive equipment.

  • Refrigeration Pipes at Gas Plant

    These refrigeration pipes were blasted live, during operations at this liquid gas plant - saving time and protecting nearby equipment. By completing the coating work during normal operations, future shut downs became shorten and less complicated as fewer trades were required to work all at once.

  • Offshore Flare Lines Blasted in Operation

    Suspended over the ocean on an operating offshore platform this specialist is preparing the flare pipes for recoating by blasting with Sponge-Jet Silver 30 Sponge Media™ abrasives.

  • Blasting Flanges on Live Refinery Pipes

    Shown here is an operator preparing pipework including bolted flanges during production. Note, proper grounding to avoid static sparks is imperative in flammable environments.

  • Large Mechanical Gears and Wheels

    With caution and suitable containment Sponge Blasting can be conducted on large mechanical components while they are operating. Care must be taken to keep Sponge Media™ abrasives filtered from air intakes and mechanical movement where it could cause damage.

  • Motors Prepared while Running

    A major benefit using Sponge-Jet technology is the ability to blast and prepare operating motors. Not only does a proper coating prevent corrosion, a thin functional coating also helps with heat transfer and preventing motors from overheating and premature failure. The lack of abrasive dust using Sponge Media™ also protects the bearings from grit intrusion.

  • Brown Stock Wash Tank

    Pulp and paper mills utilize equipment covered with many intricate moving components. Fugitive emissions from ordinary abrasive blasting can rapidly destroy these components - especially bearings and seals. Sponge-Jet was used to prepare an intermittently used stock tank because all adjacent components would be protected - undamaged and could operate as required.

Centro Risorse Sponge-Jet

Risorse

Centro Risorse Sponge-Jet

Risorse

  • Detonazione asciutta con poca formazione di polvere

    Detonazione abrasiva asciutta
    con un 99,9% di polvere in meno
    Controlla la polvere nell’aria v…

    動画を表示する

  • Sponge-Jet Introductory Brochure – ITA

    Tecnologia di sabbiatura abrasiva
    a bassa emissione di polvere
    Proteggere ciò
    che è importante
    n L…

    Scarica

  • Paragone di Tecnologia di Detonazione Abrasiva

    Paragone di Tecnologia di Detonazione Abrasiva
    Abrasivi convenzionali incastrati nella Sponge MediaM…

    Scarica

  • Sponge-Jet Media Recycler™ Manuale Utente 25P

    Sponge-Jet Recycler 25P / 25P-CE Manuale Utente – 11 agosto 2011
    Sponge-Jet® Sponge Blasting-…

    Scarica
Risorse addizionali

Blog

Recent Blog Posts

  • Sponge Media and the New Jersey State House: Golden Again

    The New Jersey State House was built in 1792, and is the second oldest state house still in use. As part of a $300 million renovation, the restoration of the impressive gold dome structure was undertaken. This 160-foot tall (from floor to apex) dome is where sponge media blasting came to the rescue with the solution to a complex surface preparation and historical preservation problem. 

    Per saperne di più >

  • Overview of Sponge-Jet Feed Units™

    Choosing the best Sponge Media Feed Unit™ can seem like an intimidating task. Sizes, features, and portability vary between models, but they all do the same overall task of mixing blast media with compressed air for abrasive blasting. Some units like the EX product line are for use in potentially combustable, flammable atmospheres, while other units like the Rasp Xtreme and the 100-HP are optimized for portability. 

    Per saperne di più >
Altri post